Ram-trucks 2011 Chassis Cab - Diesel Supplement User Manual Page 1

Ram TruckO W N E R ’ S M A N U A L2 0 1 1D I E S E L

•Remote Start Aborted - Hood Ajar•Remote Start Aborted - Fuel Low•Remote Start Aborted - System FaultThe EVIC message stays active until the ignition

▫ Noise Control System Required Maintenance& Warranty ... 127䡵 Fluid Capacities ... 132䡵 Fluids, Lubricant

ENGINE COMPARTMENT — 6.7L DIESEL1 — Battery 6 — Washer Fluid Reservoir2 — Engine Coolant Reservoir 7 — Integrated Power Module3 — Automatic Transmissi

MAINTENANCE PROCEDURESThe pages that follow contain the required maintenanceservices determined by the engineers who designed yourvehicle.Besides thos

parked overnight. When checking oil after operating theengine, first ensure the engine is at full operating tem-perature, then wait for 30 minutes aft

Engine Oil SelectionFor best performance and maximum protection under alltypes of operating conditions, the manufacturer onlyrecommends engine oils th

Engine Oil Viscosity (SAE Grade)Use SAE 15W-40 MOPAR威 or an equivalent engine oilmeeting Chrysler Material Standard MS-10902. Productsmeeting Cummins

Synthetic Engine OilsYou may use synthetic engine oils provided the recom-mended oil quality requirements are met, and the recom-mended maintenance in

message will display in the Electronic Vehicle Informa-tion Center (EVIC) when service is required. Refer to“Electronic Vehicle Information Center (EV

to this sensor could result in major engine and/orexhaust aftertreatment damage. This includes the use ofnon-approved air filters. Use only MOPAR威 app

CAUTION!If the “Water In Fuel Indicator Light” remains on, DONOT START the engine before you drain water fromthe fuel filter to avoid engine damage.If

To Exit Remote Start Mode And Drive The VehicleBefore the end of the 15-minute cycle, press and releasethe UNLOCK button on the RKE transmitter to unl

Fuel Filter ReplacementNOTE: Using a fuel filter that does not meet themanufacturer’s filtration and water separating require-ments can severely impac

5. Remove lid using a socket or strap wrench. Rotatecounterclockwise for removal. Remove used o-ring anddiscard it.6. Remove the used filter cartridge

3. Start the engine using the “Normal Starting” proce-dure. Refer to “Starting Procedures” in “Starting andOperating” for further information.CAUTION!

Intervention Regeneration Strategy – EVICMessage Process FlowThe Cummins威 diesel engine meets all EPA Heavy DutyDiesel Engine Emissions Standards, res

maintenance may include replacing the Closed Crank-case Ventilation (CCV) filter element, and cleaning of theEGR Cooler. The procedure for clearing an

Service Required – See Dealer NowRegeneration has been disabled due to a system malfunc-tion. At this point the engine PCM will register a faultcode,

Maintenance-Free BatteriesThe top of the maintenance-free batteries are perma-nently sealed. You will never have to add water, nor isperiodic maintena

Cooling SystemWARNING!You or others can be badly burned by hot enginecoolant (antifreeze) or steam from your radiator. Ifyou see or hear steam coming

Cooling System – Drain, Flush, And RefillRefer to the “Maintenance Schedule” for the propermaintenance intervals.If the engine coolant (antifreeze) is

CAUTION! (Continued)•This vehicle has not been designed for use withPropylene Glycol based engine coolant (anti-freeze). Use of Propylene Glycol based

ENGINE BREAK-IN RECOMMENDATIONSThe Cummins威 turbocharged diesel engine does notrequire a break-in period due to its construction. Normaloperation is a

NOTE: Mixing engine coolant (antifreeze) types willdecrease the life of the engine coolant (antifreeze) andwill require more frequent engine coolant (

rules for your community. To prevent ingestion by ani-mals or children, do not store ethylene glycol basedengine coolant (antifreeze) in open containe

engine coolant (antifreeze) needs to be added, thecontents of the coolant recovery bottle must also beprotected against freezing.•If frequent engine c

radiator clean and free of debris. Periodically check thehoses leading to and from the charge air cooler for cracksor loose clamps resulting in loss o

WARNING! (Continued)•To avoid contamination from foreign matter ormoisture, use only new brake fluid or fluid thathas been in a tightly closed contain

Fluid Level CheckThis fluid level can be checked by removing the fillerplug. The fluid level should be to the bottom edge of thefiller plug hole with

To properly check the automatic transmission fluid level,the following procedure must be used:1. Operate the engine at idle speed and normal operating

CAUTION!Be aware that if the fluid temperature is below 50°F(10°C) it may not register on the dipstick. Do not addfluid until the temperature is eleva

Only use the cold region of the dipstick as a roughreference when doing initial oil level set after transmis-sion rebuild or transmission refill.6. Wi

that the dipstick cap is properly reseated. It is normal forthe dipstick cap to spring back slightly from its fullyseated position, as long as the sea

UNDERSTANDING YOUR INSTRUMENT PANELCONTENTS䡵 Instrument Cluster ... 12䡵 Instrument Cluster Description ... 13䡵 Electronic

Exhaust SystemInspect the entire exhaust system for leaks and damagedparts. Devices such as hangers, clamps, and U-boltsshould be tight and in good co

•ENGINE COOLING SYSTEM−Removal or rendering inoperative the fan clutch.−Removal of the fan shroud.Noise Emission WarrantyThe manufacturer warrants tha

Maintenance Log and Service Chart (Diesel Engines)Noise Systems Maintenance Chart and Service Log — Insert Month, Day, Year under column mileage close

Noise Systems Maintenance Chart and Service Log — Insert Month, Day, Year under column mileage closest tothe mileage at which service was performed.MI

FLUID CAPACITIESU.S. MetricFuel (Approximate)2500/3500 Shortbed Models 34 Gallons 129 Liters2500/3500 Longbed Models 35 Gallons 132 LitersStandard Rea

FLUIDS, LUBRICANTS AND GENUINE PARTSEngineComponent Fluid, Lubricant, or Genuine PartEngine Coolant MOPAR威 Antifreeze/Coolant 5 Year/100,000 Mile Form

Component Fluid, Lubricant, or Genuine PartFuel Selection Use good quality diesel fuel from a reputable supplier in your vehicle.Federal law requires

ChassisComponent Fluid, Lubricant, or Genuine PartAutomatic Transmission – IfEquipped (Six-Speed 68RFE) – RamTruck OnlyMOPAR威 ATF+4威 Automatic Transmi

MAINTENANCE SCHEDULESCONTENTS䡵 Maintenance Schedule ... 138▫ Oil Change Indicator System ... 139▫ Perform Service Indicator ..

INSTRUMENT CLUSTER12 UNDERSTANDING YOUR INSTRUMENT PANEL

MAINTENANCE SCHEDULECAUTION!Failure to perform the required maintenance itemsmay result in damage to the vehicle.At Each Stop For Fuel•Check the engin

Oil Change Indicator SystemRam Truck Pick-Up (2500 And 3500 Models)Your vehicle is equipped with an engine oil changeindicator system. This system wil

Perform Service IndicatorYour vehicle will require emissions maintenance at a setinterval. To help remind you when this maintenance isdue, the Electro

7,500 Miles (12,000 km) or 6 Months Maintenance ServiceSchedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must bech

15,000 Miles (24,000 km) or 12 Months Maintenance ServiceSchedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must be

22,500 Miles (36,000 km) or 18 Months Maintenance ServiceSchedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must be

30,000 Miles (48,000 km) or 24 Months Maintenance Service Schedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must b

37,500 Miles (60,000 km) or 30 Months Maintenance ServiceSchedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must be

45,000 Miles (72,000 km) or 36 Months Maintenance Service Schedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must b

52,500 Miles (84,000 km) or 42 Months Maintenance ServiceSchedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must be

INSTRUMENT CLUSTER DESCRIPTION1. TachometerThe tachometer indicates engine speed in revolutions perminute.CAUTION!Do not operate the engine with the t

60,000 Miles (96,000 km) or 48 Months Maintenance Service Schedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must b

67,500 Miles (108,000 km) or 54 Months Maintenance Service Schedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must

75,000 Miles (120,000 km) or 60 Months Maintenance Service Schedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must

82,500 Miles (132,000 km) or 66 Months Maintenance ServiceSchedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must b

90,000 Miles (144,000 km) or 72 Months Maintenance Service Schedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must

97,500 Miles (157,000 km) or 78 Months Maintenance ServiceSchedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must b

105,000 Miles (168,000 km) or 84 Months Maintenance Service Schedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must

112,500 Miles (180,000 km) or 90 Months Maintenance ServiceSchedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must

120,000 Miles (192,000 km) or 96 Months Maintenance Service Schedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must

127,500 Miles (204,000 km) or 102 Months Maintenance ServiceSchedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must

5. SpeedometerThe speedometer shows the vehicle speed in miles perhour and/or kilometers per hour (MPH/km/h).6. 4LOW Indicator Light – If EquippedThis

135,000 Miles (216,000 km) or 108 Months Maintenance Service Schedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter mus

142,500 Miles (228,000 km) or 114 Months Maintenance ServiceSchedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter must

150,000 Miles (240,000 km) or 120 Months Maintenance Service Schedule❏ When prompted by the Engine Oil Indicator System, the engine oil and filter mus

Inspection and service should also be performed anytimea malfunction is observed or suspected. Retain allreceipts.* This maintenance is not required i

INDEX8

Adding Fuel ... 84Air Cleaner, Engine (Engine Air CleanerFilter) ...104,128Air Filter ...

Compass Variance ...35Computer, Trip/Travel ...32Conserving Fuel ... 32Coolant Pressure C

Idling ... 54Jump Starting ...92Oil ...100,133Oil Filler Cap ...

Fuel ...13Oil Pressure ... 15Speedometer ...14Tachometer ...

(ESC) becomes active. The “ESC/TCS Indicator Light”also flashes when TCS is active. Be sure to adapt yourspeed and driving to the prevailing road cond

Lubricant Selection ... 135Shift Speeds ...77Mini-Trip Computer ...32ModeFuel Saver ...

PTO (Power Take-Off) ...79Radiator Cap (Coolant Pressure Cap) ...115,118Remote ControlStarting System ...

Traction Control Light ...14Transfer CaseFluid ... 135TransmissionAutomatic ...63

INSTALLATION OF RADIO TRANSMITTINGEQUIPMENTSpecial design considerations are incorporated into thisvehicle’s electronic system to provide immunity to

DakotaChrysler Group LLC OWNER’S MANUAL2011 2011 Dakota11D241-226-AE Fifth Edition Printed in U.S.A

The two trip odometers show individual trip mileage. Toswitch from odometer to trip odometers, press andrelease the TRIP ODOMETER button.To reset a tr

19. Brake Warning LightThis light monitors various brake functions,including brake fluid level and parking brakeapplication. If the brake light turns

VEHICLES SOLD IN CANADAWith respect to any Vehicles Sold in Canada, the nameChrysler Group LLC shall be deemed to be deleted andthe name Chrysler Cana

WARNING!Driving a vehicle with the “Brake Warning Light” onis dangerous. Part of the brake system may havefailed. It will take longer to stop the vehi

If the “ABS Warning Light” is on, the brake systemshould be serviced as soon as possible to restore thebenefits of anti-lock brakes. If the “ABS Warni

operating properly. The TPMS malfunction indicator iscombined with the low tire pressure telltale. When thesystem detects a malfunction, the telltale

22. Malfunction Indicator Light (MIL)The Malfunction Indicator Light (MIL) is part ofan onboard diagnostic (OBDII) system whichmonitors the emissions

24. Front Fog Light Indicator Light – If EquippedThis indicator will illuminate when the front foglights are on.25. Seat Belt Reminder LightWhen the i

NOTE: The compass on your vehicle is self-calibrating,eliminating the need to manually calibrate the compass.This system conveniently allows the drive

Steering wheel EVIC control button, asit appears on the left side of the steer-ing wheel.Press and release the UP button to scroll up-ward through the

EVIC DisplaysWhen the appropriate conditions exist, the EVIC displaysthe following messages:•Door(s) Ajar (icon only)•Key In Ignition•Turn Signal On•K

•Refill DEF Engine Will Not Start•Service DEF System See Dealer•Service DEF Syst Engine Will Not Start in XXX Mi SeeDealer•Service DEF System Engine W

•Electronic Speed Control Indicator LightThis light will turn on when the electronicspeed control is ON.•Electronic Throttle Control (ETC) Warning Lig

TABLE OF CONTENTSSECTION PAGE1INTRODUCTION...32THINGS TO KNOW BEFORE STARTING YOUR VEHICLE...

normal, turn the engine off immediately and call forservice. Refer to “What To Do In Emergencies/If YourEngine Overheats” in the Owner’s Manual for mo

•Water In Fuel Indicator LightThe “Water In Fuel Indicator Light” will illu-minate when there is water detected in the fuelfilter. If this light remai

2. Fully press the accelerator pedal slowly three timeswithin 10 seconds.3. Turn the ignition switch to the OFF position.NOTE: If the indicator messag

NOTE: A minimum of up to 2.5 gallons (9.5 Liters) maybe required to restart the engine. Although the vehiclewill continue to operate while this warnin

example, if recurring faults are detected in a time intervalof less than 40 hours, the counter may restart at the valuewhere it stopped when a previou

Press the ODOMETER/TRIP ODOMETER button tocycle through all the Trip Computer functions.The Trip Functions mode displays the following informa-tion.•T

•Coolant TempDisplays the actual coolant temperature.•Oil PressureDisplays the actual oil pressure.•Trans TemperatureDisplays the actual transmission

Automatic Compass CalibrationThis compass is self-calibrating, which eliminates theneed to manually reset the compass. When the vehicle isnew, the com

set, the compass will automatically compensate for thedifferences, and provide the most accurate compassheading. For the most accurate compass perform

3. Press the DOWN button until the “Compass Variance”message is displayed in the EVIC, then press the SELECTbutton. The last variance zone number disp

the feature showing the system has been activated or thecheck-mark is removed, showing the system has beendeactivated.Enable/Disable The Rear Park Ass

1st Press RKEWhen Driver Door 1st Press is selected, only the driver’sdoor will unlock on the first press of the RKE transmitterUNLOCK button. When Dr

and release the SELECT button until a check-mark ap-pears next to the feature showing the system has beenactivated or the check-mark is removed, showi

Easy Exit Seat – If EquippedWhen this feature is selected it provides automatic driverseat positioning to enhance driver mobility when enter-ing and e

Hill Start Assist (HSA) – If EquippedWhen on is selected, the HSA system is active. Refer to“Electronic Brake Control System” in “Starting AndOperatin

STARTING AND OPERATINGCONTENTS䡵 Starting Procedures ... 46▫ Manual Transmission – If Equipped ... 46▫ Automatic Transmission –

▫ Cooling System Tips – AutomaticTransmission ... 57䡵 Engine Block Heater — If Equipped ... 59▫ Block Heater Usage ...

▫ Bulk Fuel Storage – Diesel Fuel ... 85▫ Diesel Exhaust Fluid Storage ... 86▫ Adding Diesel Exhaust Fluid – Chassis CabOnly ...

STARTING PROCEDURESBefore starting your vehicle, adjust your seat, adjust bothinside and outside mirrors, and fasten your seat belts.The starter shoul

NOTE: The engine block heater cord is a factory in-stalled option. If your vehicle is not equipped, heatercords are available from your authorized MOP

INTRODUCTIONCONTENTS䡵 A Message From Chrysler Group LLC ... 41

CAUTION!Do not crank engine for more than 15 seconds at atime or starter motor damage may result. Turn theignition switch to the OFF position and wait

2. After the “Wait To Start Light” goes off, turn theignition switch to the START position. Do not press theaccelerator during starting.CAUTION!Do not

off, but before the engine is started. However, excessivecycling of the manifold heaters will result in damage tothe heater elements or reduced batter

Starting FluidsWARNING!Starting fluids or flammable liquids are never to beused in the Cummins威 diesel engine (see Warninglabel). Never pour diesel fu

engine control module. Post-heat operation can runfor several minutes, and then the electrical systemand voltmeter needle will stabilize.•The cycling

•The engine requires the use of “Ultra Low SulfurDiesel Fuel”. Use of incorrect fuel could result inengine and exhaust system damage. Refer to “FuelRe

Your vehicle is equipped with a turbo speed limiter, thisfeature limits the engine speed to 1,200 RPM whenengine coolant temperatures are below 70°F (

Intervention Regeneration Strategy – EVIC Message Pro-cess Flow” in “Maintaining Your Vehicle” for furtherinformation.Idle-Up Feature – Automatic Tran

NOTE:•During engine shut down on vehicles equipped withmanual transmissions, it is normal for the dieselengine to resonate heavily for a moment during

Engine Speed ControlCAUTION!Prevent overspeeding the engine going downhill.When descending steep grades, use a combination ofgears and service brakes

A MESSAGE FROM CHRYSLER GROUP LLCChrysler Group LLC and Cummins威 welcome you as aCummins威 turbocharged diesel-powered truck owner.Your diesel truck wi

•Up Steep Hills —Select a lower transmission gear, but try and keep thetorque converter clutch engaged.•Air Conditioning —Turn it off temporarily.Do N

ENGINE BLOCK HEATER — IF EQUIPPEDThe engine block heater warms engine coolant andpermits quicker starts in cold weather. Connect the heatercord to a g

DIESEL EXHAUST BRAKE (ENGINE BRAKING) —IF EQUIPPEDThe exhaust brake feature will only function when thedriver turns the exhaust brake switch to the ON

WARNING!Do not use the exhaust brake feature when driving inicy or slippery conditions as the increased enginebraking can cause the rear wheels to sli

AUTOMATIC TRANSMISSION — IF EQUIPPEDCAUTION!Damage to the transmission may occur if the follow-ing precautions are not observed:•Shift into PARK only

WARNING! (Continued)•It is dangerous to move the shift lever out of PARKor NEUTRAL if the engine speed is higher thanidle speed. If your foot is not f

the transmission into third gear, the transmission willnever shift above third gear, but can shift down intosecond or first gear, when needed.Switchin

Gear RangesDO NOT race the engine when shifting from PARK orNEUTRAL position into another gear range.PARKThis range supplements the parking brake by l

WARNING! (Continued)•It is dangerous to move the shift lever out of PARKor NEUTRAL if the engine speed is higher thanidle speed. If your foot is not f

transmission will automatically shift from DRIVE toOverdrive if the following conditions are present:•the shift lever is in DRIVE;•the engine coolant

THINGS TO KNOW BEFORE STARTING YOUR VEHICLECONTENTS䡵 Steering Wheel Lock — If Equipped ... 6▫ To Manually Lock The Steering Wheel ...6▫ To

throttle downshifts (for improved engine braking) mayoccur during steady braking maneuvers. Pressing theswitch a second time restores normal operation

sixth gear is disabled, and engine speed is higherwhen the torque converter clutch is not engaged, itmay seem as if the transmission is not shifting p

the transmission into third gear, the transmission willnever shift above third gear, but can shift down intosecond or first gear, when needed.Switchin

Gear RangesDO NOT race the engine when shifting from PARK orNEUTRAL position into another gear range.PARKThis range supplements the parking brake by l

WARNING! (Continued)•It is dangerous to move the shift lever out of PARKor NEUTRAL if the engine speed is higher thanidle speed. If your foot is not f

Overdrive OperationThe Overdrive automatic transmission contains an elec-tronically controlled fifth and sixth gear. The transmis-sion will automatica

When To Use “TOW/HAUL” ModeWhen driving in hilly areas, towing a trailer, carrying aheavy load, etc., and frequent transmission shifting oc-curs, pres

WARNING!Do not use the “TOW/HAUL” feature when drivingin icy or slippery conditions. The increased enginebraking can cause the rear wheels to slide, a

MANUAL TRANSMISSION — IF EQUIPPEDWARNING!You or others could be injured if you leave thevehicle unattended without having the parkingbrake fully appli

Fully press the clutch pedal before shifting gears. As yourelease the clutch pedal, lightly press the acceleratorpedal.This transmission has a “creepe

STEERING WHEEL LOCK — IF EQUIPPEDYour vehicle may be equipped with a passive steeringwheel lock. This lock prevents steering the vehicle with-out the

WARNING!Do not downshift for additional engine braking on aslippery surface. The drive wheels could lose theirgrip and the vehicle could skid.CAUTION!

Reverse ShiftingTo shift into REVERSE (R), bring the vehicle to a com-plete stop. Press the clutch and pause briefly to allow thegear train to stop ro

Stationary ModeTo operate the PTO in this mode the vehicle must meetthe following conditions:•Be in PARK position (vehicles equipped with auto-matic t

To operate the PTO via a remote switch, the customermust make sure the above conditions are met. It is vitalfor proper operation that the PTO and remo

The customer may choose to use the PTO while thevehicle is moving. To do so, the PTO function must beactivated prior to taking the vehicle out of PARK

WARNING! (Continued)2. Using a CO2or dry chemical type fire extin-guisher, direct the spray from the fire extinguisherinto the grille on the passenger

not be required in your vehicle. If available in your area,a high cetane “premium” diesel fuel may offer improvedcold-starting and warm-up performance

WARNING!A fire may result if fuel is pumped into a portablecontainer that is on a truck bed. You could be burned.Always place fuel containers on the g

microbes form “slime” that will clog fuel filters and lines.Drain condensation from the supply tank and change theline filter on a regular basis.NOTE:

Adding Diesel Exhaust Fluid – Chassis Cab OnlyThe DEF gauge (located on the EVIC display) willdisplay the level of DEF remaining in the tank. Refer to

How To Use Remote StartAll of the following conditions must be met before theengine will remote start:•Shift lever in PARK•Doors closed•Hood closed•HA

2. Insert DEF fill adapter/nozzle into DEF tank fillerneck.CAUTION!•To avoid DEF spillage, and possible damage to theDEF tank from overfilling, do not

DIESEL EXHAUST FLUID — CHASSIS CAB ONLYYour vehicle is equipped with a Selective Catalytic Re-duction system in order to meet the very stringent diese

The DEF injection system and SCR catalyst enable theachievement of diesel emissions requirements; whilemaintaining outstanding fuel economy, drivabili

WHAT TO DO IN EMERGENCIESCONTENTS䡵 Jump Starting ... 92 ▫ With Portable Starting Unit ... 955

JUMP STARTINGWARNING!•To prevent personal injury or damage to clothing,do not allow battery fluid to contact eyes, skin orfabrics. Do not lean over a

1. Attach one jumper cable to the positive terminal ofbooster battery and the other end of the same cable to thepositive terminal of the discharged ba

vehicle with the discharged battery. Make sure a goodconnection is made, free of dirt and grease.WARNING!•Do not connect the cable to the negative pos

With Portable Starting UnitThere are many types of these units available. Follow themanufacturer’s instructions for necessary precautionsand operation

MAINTAINING YOUR VEHICLECONTENTS䡵 Engine Compartment — 6.7L Diesel ... 99䡵 Maintenance Procedures ..... 100▫ Engine Oil ....